• XYDF 40kw portable ev charger
  • XYDF 40kw portable ev charger side view
  • XYDF 40kw portable ev charger
  • XYDF 40kw portable ev charger side view
EY Series 40kW Portable EV Charger

Compact enclosure & high cost performance

  • Connector Type: CCS2, CCS1
  • Output Power: 40 kW
  • Communication: Wi-Fi /LAN/GPRS(optional)
  • Protection level: IP54
  • Start Mode: RFID Card or APP
  • Mounting: Wall-mount/Pole mount

Application

EY series 40kW DC fast charger integrates power conversion and control system into a streamlined enclosure, designed for straightforward installation in both indoor and outdoor settings. Its primary uses include urban public parking lots, commercial centers, corporate campuses, and small-scale fleet operations where space is at a premium but fast charging capability is required.

The integrated 4.3-inch TFT color touchscreen allows for clear display of charging status and straightforward user interface. Authentication via RFID card facilitates controlled access and easy billing. Communication options like LAN, Wi-Fi, or GPRS connect the charger to back-end management platforms using the standardized OCPP 1.6 protocol. This enables full oversight, including session initiation, real-time monitoring, fault reporting, and software updates.

These appliances operate using forced air cooling, delivering reliable power across a broad range of environmental conditions while maintaining operational stability.

EG40 Application Scenarios
EG40 Application Scenarios

Parameters

Model XY DC-EY40-20KW XY DC-EY40-40KW
Input
Voltage Range 400Vac ± 15%
Rated Current 31A 61A
Rated Frequency 50/60Hz
Power Factor >0.99
Output
Voltage Range 200 – 750 Vdc
Voltage Range in Constant Power Mode 400 – 750 Vdc
Current Range 2 – 50A 2 – 100A
Maximum Output of a Single Connector 50A 100A
System
Peak Efficiency ≥95%
Power Module 20kW 40kW
Stabilized Voltage Precision <0.5%
Stabilized Current Precision <1%
THDi ≤5%
Protocol OCPP 1.6J
Customer Interface
Display Type: 4.3” HD true color anti-glare LCD
Type of Connector CCS2
Maximum Number of Connectors 1
Connector Communication Mode In accordance with DIN 70121 and ISO 15118 standard
Cable Length 5m
Safety
Optimized Power Module for Better Integration Customized charging mode to prevent the mis operation of human factor
Interface Safety Protection Circuit discharge function, Insulation monitoring device (IMD), Battery reverse connection protection
Ingress Protection Rating IP32
Protection Short circuit protection, Over/under voltage protection, Voltage/current limitation protection, Overheat protection, SPD, Plug temperature monitoring function, Circuit contactor adhesion protection
Emergency Stop Disconnect the charger and EV to prevent emergency incidents
Certification Standard IEC 61851, IEC 62196, DIN 70121, ISO 15118
Environment
Installation Floor Mobile
Noise ≤65dB
Operating Temperature Range -30oC – 50oC
Relative Humidity 5% – 95% (No condensation)
Cooling Air-cooling
Operating Altitude 2000m (Derate from 2000m to 3000m)
Dimension (Connectors not included) W × H × D: 430×610×205mm
Weight ≈45kg ≈57kg

Portable 40kW DC Fast Charger for Mobile EV Charging Solutions

The portable 40kW DC fast charger is designed for versatile high-speed mobile charging of electric vehicles. Developed by a professional EV charger manufacturer, it includes power conversion, intelligent control systems and air conditioning in a single compact, mobile unit which can be rapidly deployed whenever fast charging is needed.

Unlike conventional DC stations that need expensive civil works and grid upgrades, this mobile EV charger is a plug-and-play solution suitable for temporary installations, roadside damage charging, and business fleet applications. It is available in 20 kW and 40 kW models and provides modular performance to meet changing business requirements.

Product Highlights: A highly mobile 20kW/40kW DC fast charging solution featuring standard industrial plug inputs (e.g., CEE 63A), robust castor wheels for easy transport, and seamless OCPP 1.6 integration for fleet management and emergency EV rescue.

What is a Portable DC Fast Charger?

A portable DC fast charger is a mobile unit that charges electric vehicles directly with high-power DC to the battery, without using a vehicle's internal onboard charger (OBC). It houses the CPO (Charge Point Operator) and the automotive workshop in one, directly enabling them to bring its DC fast charging to the road within seconds without permanent installation since it comes mounted on heavy-duty casters with an industrial power connection.

How Fast Does a Portable 40kW Charger Charge?

Featuring high efficiency power modules, the 40kW portable DC charger can output a maximum of 40 kWh energy per hour. For a normal EV (60kWh battery), it can be charged from 20% to 80% in just 30 ~ 45 minutes.

Reliable 20kW fast charging experience (adding approx. 100-120 km range per hour) Even the 20kW variant offers reliable ‐ and accelerated ‐ charging (for situations when mobility and flexibility trump absolute max power).

Mobile EV Charging Applications

Roadside Emergency Charging

Compact enough to fit in rescue vehicles for on-the-spot EV breakdown assistance.

Fleet Operations & Depots

Flexible daily charging for logistics vans and corporate fleets without fixed infrastructure.

Events & Exhibitions

Temporary, high-power charging setups for auto shows, test drives, and outdoor events.

Workshops & Dealerships

Shared fast charging capability across multiple service bays in automotive repair shops.

Why Choose a Mobile EV Charger Over Fixed Stations?

Many commercial buyers are shifting towards mobile EV charging solutions due to unmatched flexibility and significantly lower total cost of ownership (TCO):

  • Zero Installation Cost: No permits, trenching, or concrete foundations required.
  • Rapid Deployment: Plug into a compatible 3-phase industrial socket (e.g., CEE 32A/63A) and start charging immediately.
  • Asset Mobility: Easily move the charger between different locations or depot zones as fleet needs evolve.
  • Grid Friendly: Avoids the hefty grid connection upgrade fees often associated with high-power fixed DC stations.

Portable DC Charger vs Portable Level 2 AC Charger

Feature Portable AC Charger (Level 2) Portable DC Fast Charger
Power Delivery Alternating Current (AC) Direct Current (DC)
Max Power Output Typically 3.5kW – 22kW 20kW – 40kW+
Charging Speed Slow to Medium (Hours) Fast (Minutes)
Target Use Case Home, overnight travel, personal use Commercial fleets, emergency rescue, workshops

Smart Charging & Connectivity

Modern operators in mind, this charger fully supports OCPP 1.6J (Open Charge Point Protocol), allowing connection to third-party CSMS (Charge Station Management System). Operators have simple access for remote monitoring, dynamic billing and data analysis through LAN, Wi-Fi and 4G LTE modes. It has RFID authentication to use only authorized users to fleet operator.

Technical Specifications

Rated Power Output 20kW / 40kW (Configurable)
Input Power Requirement 3-Phase 400V AC ±10% (CEE 32A/63A Plug)
Output Voltage Range 200V – 750V DC
Charging Connector CCS2 (Standard) / CCS1 / CHAdeMO (Optional)
Cable Length 5 Meters (Customizable)
Display & Interface 4.3” / 7" LCD Touch Screen + RFID
Network Protocol OCPP 1.6J (Ethernet, Wi-Fi, 4G)
Mobility Heavy-duty castor wheels with brakes
IP Rating IP54 (Suitable for semi-outdoor use)
Cooling System Intelligent Forced Air Cooling

FAQ About Portable EV Chargers

Is there a mobile charger for EV?

Yes, mobile EV chargers, such as portable DC fast chargers, are being utilized in the commercial world to deliver high speed charging on a flexible basis without the requirement for a fixed installation.

Is there a portable charger for EV cars?

Yes. Portable EV chargers are available as both AC (to charge overnight at home) and DC. DC portable chargers provide fast charging at the battery, perfectly suited for commercial and emergency applications.

What’s the best portable EV charger?

The best choice depends on what you need. What I bring: a modest Level 2 AC cable (for personal travel, nothing more is required). On the other hand, for fleet management, auto repair shops or roadside assistance providers, a 20kW or 40kW portable DC fast charger is the optimum solution.

Can a DC fast charger be portable?

Yes, owing to the development of compact power modules and efficient cooling techniques, contemporary DC fast chargers with power ratings up to 40kW can be housed in mobile, wheeled enclosures for easy transportation.

How much does mobile EV charging service cost?

Charges for services are different depending on location and provider. Rolling-wave operators put a premium on their rapid response versus the slower, more public stationary chargers – and sometimes a premium on price, too.

Where can portable EV chargers be used?

They are extremely flexible and often used in warehouses, car dealers, building sites, temporary event car parks and emergency road assistance fleets.

What type of charger cable do EVs use?

For DC FC, the majority of modern EVs use CCS2 (Europe/Asia) or CCS1 (North America). Older models and/or certain brands may use CHAdeMO or NACS connectors.

Relevant Cases

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