• xydf dcdc ev charger
  • xydf dcdc ev charger
  • CB
  • CE

400kW–520kW High-Power DC to DC EV Charger For Solar Charging

DC to DC, Ultra Fast Charging, All in one

  • Connecteur : CCS1, CCS2, GB/T, NACS, Chademo
  • Puissance de sortie : 400kW-520kW
  • Communication : Wi-Fi/LAN/GPRS (facultatif)
  • Niveau de protection : IP55
  • Mode de démarrage : Carte RFID ou application
  • Montage Autoportant

Application

La EVDDY400-520kW is a high-power DC EV charging system designed for next-generation electric vehicles, commercial fleets, heavy-duty vehicles, and integrated PV + Energy Storage + EV Charging applications. With a modular DC-DC charging architecture and a maximum output of 520kW, the system delivers flexible, high-efficiency charging across a wide voltage range from 300V to 1000V.

Designed for high-power charging infrastructure, the XY-EVDDY400-520kW combines intelligent power distribution, high-precision DC metering, advanced thermal management, and flexible energy integration. Its architecture can also be integrated with SST solid-state transformers, energy storage systems, and high-rate VPP platforms, providing a scalable solution for future high-voltage EV charging networks.

Points forts du produit : Up to 520kW DC charging power, 300V–1000V constant-current output, modular DC-DC architecture, N+1 redundancy, hot-swappable key modules, high-precision DC metering, low-noise operation, and compatibility with PV and energy storage systems.

XY-EVDDY400-520kW for Solar Charging Projects
XY-EVDDY400-520kW for Solar Charging Projects

Paramètres

Modèle XY-EVDDY400 XY-EVDDY520
Entrée
Plage de tension 200-950Vac
Courant nominal ≤600A ≤800A
Fréquence nominale 50 Hz
Facteur de puissance 0,99
Sortie
Plage de tension 50 – 1000 Vdc
Plage de tension en mode puissance constante 300 – 1000 Vdc
Portée actuelle 2 – 200A 2 – 400A
Débit maximal d'un seul connecteur 300 A 400A
Système
Efficacité Maximale ≥95%
Module d'alimentation 40 kW 40 kW
Coefficient d'ondulation <0,5
Coefficient de partage actuel <5%
Tension de précision stabilisée <0,5%
Courant stabilisé de précision <1%
THDi ≤5%
Protocole OCPP 1.6J
Interface client
Afficher Type: 7” HD true color anti-glare LCD; Operating Temperature Range: -20~70℃
Luminosité : >1500 nits ; Contraste : 1200:1 ; Interface : Écran tactile capacitif
Type de connecteur CCS2, CCS1, GB/T
Nombre maximal de connecteurs 2
Mode de communication du connecteur Conformément à la norme DIN 70121 et ISO 15118
Sécurité
Module d'alimentation optimisé pour une meilleure intégration Mode de charge personnalisé pour prévenir les erreurs de l'opérateur humain
Sécurité de l'interface de protection Fonction de décharge du circuit, Dispositif de surveillance de l'isolement (IMD), Protection contre l'inversion de connexion de la batterie
Indice de protection IP54 (IP55 optionnel)
Protection contre les chocs Cabinet IK10, Écran IK08
Protection Protection contre les courts-circuits, protection contre les surtensions/sous-tensions, protection contre la limitation de tension/courant, protection contre la surchauffe, parasurtenseur, fonction de surveillance de la température de la prise, protection contre le collage du contacteur de circuit
Arrêt d'urgence Débranchez le chargeur et le véhicule électrique pour prévenir les incidents d'urgence
Certification standard CEI 61851, CEI 62196, DIN 70121, ISO 15118
Certification  CE, CB
Environnement
Installation Autoportant
Bruit ≤65dB
Plage de température de fonctionnement -30℃ – 50℃
Humidité relative 5% – 95% (sans condensation)
Refroidissement Refroidissement à air intelligent
Altitude de fonctionnement 2000m (réduction de 2000m à 3000m)
Dimensions (Connecteurs non inclus) W × H × D: 850×1750×650mm
Poids ≈550kg ≈610kg

400-520kW DC to DC EV Charging Station

What is the XY-EVDDY400-520kW DC EV Charging System?

La XY-EVDDY400-520kW is a high-power DC charging system developed for applications that require fast energy delivery, flexible power configuration, and high system availability.

Unlike conventional AC-coupled charging architectures, the system uses a high-performance DC-DC charging architecture to reduce unnecessary AC-to-DC conversion losses. This helps improve energy efficiency while simplifying system integration in applications where DC power is already available from photovoltaic generation or energy storage systems.

The wide 300V–1000V constant-current output range allows the charger to flexibly accommodate different passenger and commercial EV platforms, including high-voltage EV architectures.

For charging operators, fleet managers, energy developers, and infrastructure investors, the system provides a scalable platform for high-power charging stations, commercial fleets, heavy-duty vehicles, and renewable-energy-integrated charging projects.

Intelligent & Efficient Charging from 300V to 1000V

The XY-EVDDY400-520kW features a wide-voltage DC charging architecture capable of delivering constant-current output across the 300V–1000V range.

Its high-performance modular DC-DC charging design allows the number of charging modules to be configured according to actual power requirements, with a maximum system output of 520kW.

  • Wide Voltage Compatibility: 300V–1000V constant-current output supports a broad range of passenger and commercial EV platforms.
  • Modular Power Configuration: Charging modules can be configured according to required system capacity.
  • Up to 520kW Output: Provides high-power DC charging for demanding commercial and heavy-duty applications.
  • Reduced Conversion Losses: The DC-oriented architecture helps reduce unnecessary AC-to-DC conversion stages in suitable system configurations.
  • High-Precision DC Metering: Direct DC energy measurement supports accurate energy measurement and transparent billing.

Advanced Energy Integration for PV + Storage + EV Charging

The XY-EVDDY400-520kW is designed to work alongside renewable energy and energy storage systems, making it suitable for integrated PV + Storage + EV Charging applications.

By connecting the charger with photovoltaic generation and battery energy storage, operators can optimize the use of locally generated electricity and reduce dependence on grid power during periods of high charging demand.

The system can also support off-grid charging operation when integrated with a suitably configured energy storage and power management system.

  • PV Integration: Makes efficient use of locally generated solar power for EV charging.
  • Energy Storage Compatibility: Works alongside battery energy storage systems for flexible energy management.
  • Off-Grid Capability: Supports off-grid charging configurations when paired with an appropriate storage and energy management system.
  • Peak Demand Management: Energy storage can provide additional power during periods of high charging demand.
  • Reduced Grid Pressure: Coordinated operation of charging loads and energy storage can help reduce peak grid demand.

Deep Integration with SST, Energy Storage & VPP

The XY-EVDDY400-520kW can be seamlessly integrated into an advanced medium- and high-voltage architecture combining SST solid-state transformers, energy storage, and high-rate Virtual Power Plant (VPP) systems.

This architecture enables coordinated energy management between the grid, renewable energy sources, energy storage, and EV charging loads, helping charging infrastructure adapt to the increasing power requirements of next-generation high-voltage EV platforms.

Such an architecture provides a scalable foundation for future high-power charging networks and renewable-energy-integrated charging infrastructure.

Lower Cooling Requirements & High Protection Potential

The optimized system architecture helps reduce cooling requirements compared with high-power systems that rely heavily on complex thermal management solutions. This creates greater flexibility for enclosure and protection design in demanding operating environments.

The XY-EVDDY400-520kW is therefore suitable for applications where equipment may be exposed to dust, humidity, temperature variations, or other challenging environmental conditions.

Potential applications include:

  • Mining Sites
  • Ports & Terminals
  • Heavy-Duty Fleet Depots
  • Logistics Hubs
  • Industrial Facilities
  • Renewable Energy Charging Sites

For specific projects, the protection rating and environmental configuration can be customized according to installation conditions and application requirements.

Lower Infrastructure Costs for Solar Charging Projects

The DC-oriented architecture of the XY-EVDDY400-520kW can help simplify system design in photovoltaic-powered charging projects.

When PV generation, energy storage, and EV charging are integrated through an optimized DC architecture, certain additional power-conversion equipment, such as standalone inverters, may be reduced depending on the overall system configuration.

This can help lower hardware procurement requirements and potentially reduce overall system costs.

Potential benefits include:

  • Reduced conversion equipment requirements
  • Lower balance-of-system costs
  • Simplified PV and charging integration
  • Improved utilization of locally generated solar energy
  • Flexible integration with battery energy storage

The actual equipment configuration and cost savings depend on the project architecture, grid connection requirements, PV capacity, and energy storage configuration.

Quiet Charging & Reliable Operation

High-power charging does not have to mean excessive operating noise. The XY-EVDDY400-520kW incorporates optimized thermal management and system control strategies to support efficient heat management and low-noise operation.

Reduced cooling requirements also provide greater flexibility for equipment enclosure and protection design.

The system is engineered for reliable operation in commercial and industrial charging environments where equipment availability and operating stability are critical.

Hassle-Free Operation & Maintenance

The XY-EVDDY400-520kW is designed with N+1 redundancy to improve system availability and operational reliability.

Key charging modules can be serviced through hot-swappable maintenance, reducing downtime during maintenance and allowing operators to restore system capacity more efficiently.

If a single module fails, the remaining modules can continue supporting system operation, helping maintain continuous charging service.

  • N+1 Redundancy: Provides additional backup capacity for improved system reliability.
  • Hot-Swappable Modules: Key modules can be replaced without extensive system downtime.
  • Single-Module Fault Tolerance: A single module failure does not interrupt overall system operation.
  • High Availability: Designed to achieve an annual operational availability of 99%+ under appropriate operating and maintenance conditions.
  • Scalable Maintenance: Modular architecture simplifies maintenance and future capacity expansion.

Applications for High-Power DC Charging Infrastructure

Heavy-Duty Truck Charging

The high-power output and wide voltage range make the XY-EVDDY400-520kW suitable for electric heavy-duty trucks that require high-power charging and short turnaround times.

Mining Sites

The system can support electrification projects in mining environments where high-power charging, robust protection, and flexible energy integration are important.

Ports & Terminals

For electric port equipment, logistics vehicles, and commercial fleets, the system can provide high-power charging while working alongside renewable energy and energy storage systems.

Dépôts de flottes commerciales

Fleet operators can deploy high-power charging infrastructure to reduce vehicle downtime and coordinate charging loads with on-site energy storage.

PV + Storage + EV Charging Stations

The system can be integrated with photovoltaic generation and battery energy storage to create renewable-energy-powered charging infrastructure and optimize energy utilization.

High-Power Charging Hubs

The modular 400kW–520kW architecture provides a scalable foundation for high-throughput charging stations serving passenger EVs, commercial vehicles, and heavy-duty fleets.

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